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STEERING Bearing Replacement: How to remove the Outer-Race Bearing from the STEERING HOSE? What is the tighten moment for reinforced bearings(roller)?

1630 Views 8 Replies 2 Participants Last post by  Tamir
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It turns out that in our model Honda did not leave shoulders to extract the STEERING bearings by hitting them from behind (The bearing diameter is the same as the tube diameter).

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Forgive me all the special tool manufacturers, I do not intend to own special tool for $ 300 to one-time job.
The leading idea at the moment is to cut the RACE rings by grinding stone.
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Please! I would love to get more suggestions...<<< ? ? ?

Regarding the tightening torque
for reinforced bearings (roller): In my experiments, a low value of 5Nm was obtained. The original ball bearings (OEM) need to be tightened to a final torque of 29Nm, a very significant gap. what do you think about it?

Un updating: I found a reference. John Tally tighten a roller bearings for the CRF450R steering. These bearings are a little more powerful and larger than what fits to the CBR250R. John ReTighten (The final tighten) to 5.2 foot-pound [ft*lbf] = 7.05Nm

[By the same ratio of 5 to 7 the First Tightening will be at CBR250R: 21Nm]
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Faster to use hobby cutting disc. Cut perpendicular to race.

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Faster to use hobby cutting disc. Cut perpendicular to race.

These are discs of dentists. These discs with "Dalmel" it is an excellent tool combination, cuts any metal no matter what the hardness.

The problem is:
How to make the cut without harming the chassis?
Black color - The chassis.
Red color - The RACE bearing.
Green color - The dentists disk.
X-Brown color - An area we do not want to damage!!!
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I have not finished the job yet, but the hard job is behind me: Extracting the bearings and pressing the new RACE rings into their place.
It went really hard, needs a lot of patience, and some patents, and it works out well.
Later I will update here some pictures from the process ...
Or you can cut parallel to bearing race and make little channel. Then heat up outer head-tube with torch and pry off race with screwdriver.

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Or you can cut parallel to bearing race and make little channel. Then heat up outer head-tube with torch and pry off race with screwdriver.

The diameters are the same, the inner step exists (See the revised diagram). A special tool does enter to this inner step but costs over 300USD. My experience with the grinding stone went on an idea similar to what you suggested, but I was unable to reach a complete detachment of the RACE (I stopped to not damage the chassis). At the end anyway I pushed from the bottom with a rod that I shapede so that it would grip the inner step, and then the bearing did break, and the bearing came out more easily. In the second bearing I used only the special tool I made.
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Good job!

I've seen expanding bearing-pullers that slip into that tiny gap on both sides. Then push a plug in to keep them expanded and hammer out. But only for smaller applications like bicycle bearings.
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But only for smaller applications like bicycle bearings.
Turns out there is a Special Tool, and John explains how to use it:
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How to Extract
Steering Bearing Outer-Race
UPPER & LOWER
A short video I made on that subject:
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